Last Modified: 11-29-2007 1.6 A
Service Category: Drivetrain Section: Automatic Transmission/Transaxle
Model Year: 2008 Model: Sequoia Doc ID: RM0000018ZB011X
Title: AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION (2008 Sequoia)

INSTALLATION

1. INSTALL TRANSFER ASSEMBLY JF3A TRANSFER / 4WD / AWD: TRANSFER ASSEMBLY: INSTALLATION (2008 Sequoia)+

2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY


(a) Using a vernier caliper and straightedge, measure dimension A between the transmission fitting surface of the engine and the converter fitting surface of the drive plate.

(b) Install the torque converter to the transmission housing.


(c) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step.

Standard distance:

B = A + 1 mm (0.0394 in.) or more

3. INSTALL TRANSMISSION CONTROL CABLE BRACKET


(a) Install the transmission control cable bracket with the 2 bolts.

Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)

4. INSTALL CONNECTOR CLAMP BRACKET

(a) Install the front left bank oxygen sensor connector clamp bracket with the bolt.

Torque: 8.0 N·m (82 kgf·cm, 71 in·lbf)

(b) Install the rear left bank oxygen sensor connector clamp bracket with the bolt.

Torque: 29 N·m (296 kgf·cm, 21 ft·lbf)

(c) Install the front right bank oxygen sensor connector clamp bracket with the bolt.

Torque: 8.0 N·m (82 kgf·cm, 71 in·lbf)

5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY


(a) Install the automatic transmission assembly with the 10 bolts.

  • for 17 mm head bolt A

Torque: 71 N·m (724 kgf·cm, 52 ft·lbf)

  • for 14 mm head bolt B

Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)

NOTICE:

  • Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.
  • After installing the transmission, confirm that the torque converter rotates smoothly.

6. CONNECT BREATHER PLUG HOSE


(a) Connect the 3 breather plug hoses to the harness clamp bracket.

7. CONNECT WIRE HARNESS AND CONNECTOR


(a) Connect the park/neutral start switch connector, 2 transmission wire connectors and 2 speed sensor connectors.

HINT:

Push up the lever until the claw of the transmission wire connector makes a connection sound.

(b) Connect the harness clamp with the bolt.

Torque: 8.2 N·m (84 kgf·cm, 73 in·lbf)

(c) Connect the 3 connector clamps and 7 harness clamps.

(d) Tilt up the automatic transmission.


(e) Connect the ground cable with the bolt.

Torque: 5.5 N·m (56 kgf·cm, 49 in·lbf)

8. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR


(a) Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.

Torque: 40 N·m (407 kgf·cm, 30 ft·lbf)

(b) Install the rear engine mounting heat insulator with the bolt.

Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)

9. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


(a) Install the No. 3 frame crossmember to the rear engine mounting insulator with the 4 bolts.

Torque: 16 N·m (163 kgf·cm, 12 ft·lbf)


(b) Install the No. 3 frame crossmember with the 4 bolts, 4 washers and 4 nuts.

Torque: 110 N·m (1122 kgf·cm, 81 ft·lbf)

10. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


(a) Turn the crankshaft to gain access to the 6 bolts and install the bolts while holding the crankshaft pulley set bolt with a wrench.

Torque: 53 N·m (535 kgf·cm, 39 ft·lbf)

NOTICE:

First install the black colored bolt and then the remaining 5 bolts.

11. INSTALL STARTER ASSEMBLY

(a) Install the starter assembly 3UR-FE STARTING: STARTER: INSTALLATION (2008 Sequoia) .

12. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


(a) Connect the transmission control cable with a new clip and nut.

Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)

NOTICE:

When connecting the cable to the transmission control shaft lever, make sure the cable's L bracket faces the outside of the vehicle.

13. CONNECT WATER BY-PASS PIPE ASSEMBLY AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: OIL COOLER: INSTALLATION (2008 Sequoia)+

14. CONNECT NO. 2 OIL COOLER HOSE (w/ Trailer Towing System)


(a) Connect the inlet No. 2 oil cooler hose and outlet No. 2 oil cooler hose with the 2 clips.

15. INSTALL FRONT NO. 3 EXHAUST PIPE ASSEMBLY 3UR-FE INTAKE / EXHAUST: EXHAUST PIPE: INSTALLATION (2008 Sequoia)+

16. INSTALL FRONT EXHAUST PIPE ASSEMBLY 3UR-FE INTAKE / EXHAUST: EXHAUST PIPE: INSTALLATION (2008 Sequoia)+

17. INSTALL PROPELLER SHAFT ASSEMBLY

(a) Install the propeller shaft assembly DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY (for 4WD): INSTALLATION (2008 Sequoia) .

18. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(a) Install the front propeller shaft assembly DRIVE SHAFT / PROPELLER SHAFT: FRONT PROPELLER SHAFT ASSEMBLY: INSTALLATION (2008 Sequoia) .

19. ADD ENGINE COOLANT 3UR-FE COOLING: COOLANT: REPLACEMENT (2008 Sequoia)+

20. ADD TRANSFER OIL JF3A TRANSFER / 4WD / AWD: TRANSFER OIL: REPLACEMENT (2008 Sequoia)+

21. ADD AUTOMATIC TRANSMISSION FLUID

Fluid type:

Toyota Genuine ATF WS

HINT:

Fill the transmission with the amount of fluid listed in the table below.

Standard Capacity:

Repair

Fill amount

Transmission pan and drain plug removal

2.1 liters (2.2 US qts, 1.9 Imp. qts)

Transmission valve body removal

4.7 liters (5.0 US qts, 4.1 Imp. qts)

Torque converter removal

6.1 liters (6.4 US qts, 5.4 Imp. qts)

22. ADJUST AUTOMATIC TRANSMISSION FLUID

(a) Adjust automatic transmission fluid AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION FLUID: ADJUSTMENT (2008 Sequoia) .

23. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK

24. INSPECT FOR TRANSFER OIL LEAK

25. INSPECT FOR ENGINE COOLANT LEAK 3UR-FE COOLING: COOLING SYSTEM: ON-VEHICLE INSPECTION (2008 Sequoia)+

26. INSPECT FOR EXHAUST GAS LEAK

27. INSPECT SHIFT LEVER POSITION AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: SHIFT LEVER: ON-VEHICLE INSPECTION (2008 Sequoia)+

28. ADJUST SHIFT LEVER POSITION AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: SHIFT LEVER: ADJUSTMENT (2008 Sequoia)+

29. RESET MEMORY

(a) Perform the Reset Memory procedures (A/T initialization) AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION SYSTEM: INITIALIZATION (2008 Sequoia) .